Solar Wafer

Solar Wafer

A solar wafer is a thin slice of silicon that forms the foundation of solar cells used in photovoltaic (PV) panels. They are typically made of monocrystalline or polycrystalline silicon and come in various sizes and specifications. Key specifications include material type (mono or multi), size (e.g., 156.75mm, 166mm, 182mm, 210mm), thickness, resistivity, and lifetime.

Description

General Specifications about Solar Wafer

Types of Solar Wafers:

Monocrystalline:

Cut from a single, continuous crystal of silicon, offering higher efficiency due to a uniform crystal structure.

Polycrystalline:

 

Made from multiple silicon crystals, generally less expensive but with slightly lower efficiency. 

Common Wafer Sizes:

156.75mm x 156.75mm (M2):

A widely used size, but some manufacturers are transitioning to larger formats. 

158.75mm x 158.75mm (G1):

A popular size due to compatibility with existing module designs. 

166mm x 166mm (M6):

A larger wafer size, gaining traction in the market. 

182mm x 182mm (M10):

Another larger format, offering higher power output. 

210mm x 210mm (G12):

A large format wafer designed for increased power generation and system efficiency.

Key Specifications:

Material: Monocrystalline or Polycrystalline silicon.

Size: Can range from 156mm to 210mm (or larger).

Thickness: Typically, around 150-200 micrometers (µm).

Resistivity: Measured in ohm-centimeters (Ω·cm), typically between 0.4 and 2.0 Ω·cm.

Lifetime: Minority carrier lifetime, measured in microseconds (µs), affects cell efficiency.

Oxygen and Carbon Concentration: Impurity levels that can impact performance.

Orientation: Crystalline orientation, often <100> ±3°.

TTV (Total Thickness Variation): Measures thickness uniformity.

Saw Mark Depth: Indicates the quality of the cutting process.

Warp and Bow: Measures flatness, with lower values indicating better quality.

Wafer properties:

Made of pure silicon (either monocrystalline or polycrystalline).

Its thickness is typically between 120 and 200 micrometers.

It is electrically and optically processed to convert sunlight into electrical current.

Note: Wafer technologies have evolved in recent years to become thinner and more efficient, helping improve solar panel performance and reduce production costs

These specifications may vary slightly depending on the manufacturer, customer requirements, and cell design (e.g., PERC, TOPCon, HJT).

 

Typical Specification of Monocrystalline Silicon Solar Wafers

Parameter

Specification

Material

Monocrystalline Silicon

Crystal Orientation

100or 111

Doping Type

p-type (Boron) or n-type (Phosphorus)

Resistivity

0.5 – 3 Ω·cm (for p-type) or 1 – 10 Ω·cm (n-type)

Wafer Size

156.75 mm × 156.75 mm (6-inch standard)

Wafer Thickness

160 – 180 μm

Surface Texture

Pyramidal (acid or alkali etched)

Edge

Rounded corners (pseudo-square shape)

TTV (Total Thickness Variation)

< 20 μm

Saw Damage

Removed (via surface etching)

Lifetime (Minority Carrier)

> 1 μs (depends on quality grade)

Oxygen Content

< 1e18 atoms/cm³

Carbon Content

< 5e17 atoms/cm³

Warp/Bow

< 20 μm

 

Examples of specifications for some types of Solar Wafers

 

P Type 210 (Size: 210±0.25mm)


 

KEY FEATURES

– Mature process matched with advanced equipment

– Customizable, fast delivery to meet customer needs

– Low attenuation process

Material properties

Item(unit)

Specification

Inspection method

Conductivity Type

P

PN testing machine

Dopant

Gallium

/

Crystallinity

Monocrystalline

Preferential etch techniques (ASTM F47-88)

Etch pit density (dislocation density)

<500cm-2

Preferential etch techniques (ASTM F47-88)

Surface orientation

<100>±3°

X-ray diffraction method

Side orientation

<010>, <001>±3°

X-ray diffraction method

Oxygen contents (ppma)

≤16

FTIR (ASTM F121-83)

Carbon contents (ppma)

≤1

FTIR (ASTM F123-91)

Electrical properties

Item(unit)

Specification

Inspection method

Lifetime (us)

70

BCT-400

Resistivity (Q. cm)

0.4-1.1

Automatic sorting machine

Rule of geometry properties

Item(unit)

Specification

Inspection method

Geometry

Quasi square

/

Bevel edge shape

Right Angle

/

Square length (mm)

210±0.25mm

Automatic sorting machine

Diagonal length (mm)

295±0.25mm

Automatic sorting machine

Chamfer length projection (mm)

1.41±0.5mm

Automatic sorting machine

Verticality

90±0.150°

Automatic sorting machine

Thicknessμm

155 + 10/ – 10

Automatic sorting machine

Appearance Quality

Item(unit)

Specification

Inspection method

Surface quality

No visual defects

Automatic sorting machine

Chipping

No visual defects, No bright line Depth<0.3mm, Length <0.5mm; Count < 2/pcs, no V-chip

Automatic sorting machine

Saw mark (μm)

≤15

Automatic sorting machine

Warpageμm

≤40

Automatic sorting machine

TTVμm

≤25

Automatic sorting machine

Micro cracks / Holes

None

Automatic sorting machine

Unfilled corner

None

Automatic sorting machine

 

N Type 210 (Size: 210±0.25mm)

 

KEY FEATURES

– Low Oxygen Large Heat Field Process 

– High-efficiency wafers that match customers’ differentiated needs

– Adequate capacity reserves

Material properties

Item(unit)

Specification

Inspection method

Conductivity Type

N

PN testing machine

Dopant

Phosphorus

/

Crystallinity

Monocrystalline

Preferential etch techniques (ASTM F47-88)

Etch pit density (dislocation density)

<500cm-2

Preferential etch techniques (ASTM F47-88)

Surface orientation

<100>±3°

X-ray diffraction method

Side orientation

<010>, <001>±3°

X-ray diffraction method

Oxygen contents (ppma)

≤12

FTIR (ASTM F121-83)

Carbon contents (ppma)

≤1

FTIR (ASTM F123-91)

Electrical properties

Item(unit)

Specification

Inspection method

Lifetime (us)

>800

BCT-400

Resistivity (Q. cm)

0.3-2.1

Automatic sorting machine

Rule of geometry properties

Item(unit)

Specification

Inspection method

Geometry

Quasi square

/

Bevel edge shape

Right Angle

/

Square length (mm)

210±0.25mm

Automatic sorting machine

Diagonal length (mm)

295±0.25mm

Automatic sorting machine

Chamfer length projection (mm)

1.41±0.5mm

Automatic sorting machine

Verticality

90±0.150°

Automatic sorting machine

Thicknessμm

130 + 10/ – 10

Automatic sorting machine

Appearance Quality

Item(unit)

Specification

Inspection method

Surface quality

No visual defects

Automatic sorting machine

Chipping

No visual defects, No bright line Depth<0.3mm, Length <0.5mm; Count < 2/pcs, no V-chip

Automatic sorting machine

Saw mark (μm)

≤15

Automatic sorting machine

Warpageμm

≤40

Automatic sorting machine

TTVμm

≤25

Automatic sorting machine

Micro cracks / Holes

None

Automatic sorting machine

Unfilled corner

None

Automatic sorting machine

 

N Type 210 (Size: 182*183.75±0.25mm)

 

KEY FEATURES

– Low Oxygen Large Heat Field Process

– High-efficiency wafers that match customers’ differentiated needs

– Adequate capacity reserves

Material properties

Item(unit)

Specification

Inspection method

Conductivity Type

N

PN testing machine

Dopant

Phosphorus

/

Crystallinity

Monocrystalline

Preferential etch techniques (ASTM F47-88)

Etch pit density (dislocation density)

<500cm-2

Preferential etch techniques (ASTM F47-88)

Surface orientation

<100>±3°

X-ray diffraction method

Side orientation

<010>, <001>±3°

X-ray diffraction method

Oxygen contents (ppma)

≤12

FTIR (ASTM F121-83)

Carbon contents (ppma)

≤1

FTIR (ASTM F123-91)

Electrical properties

Item(unit)

Specification

Inspection method

Lifetime (us)

>800

BCT-400

Resistivity (Q. cm)

0.3-2.1

Automatic sorting machine

Rule of geometry properties

Item(unit)

Specification

Inspection method

Geometry

Quasi square

/

Bevel edge shape

Right Angle

/

Square length (mm)

182 / 183.75±0.25mm

Automatic sorting machine

Diagonal length (mm)

247±0.25mm

Automatic sorting machine

Chamfer length projection (mm)

7.51±0.5mm

Automatic sorting machine

Verticality

90±0.15°

Automatic sorting machine

Thicknessμm

130 + 10/ – 10

Automatic sorting machine

Appearance Quality

Item(unit)

Specification

Inspection method

Surface quality

No visual defects

Automatic sorting machine

Chipping

No visual defects, No bright line Depth<0.3mm, Length <0.5mm; Count < 2/pcs, no V-chip

Automatic sorting machine

Saw mark (μm)

≤15

Automatic sorting machine

Warpageμm

≤40

Automatic sorting machine

TTVμm

≤25

Automatic sorting machine

Micro cracks / Holes

None

Automatic sorting machine

Unfilled corner

None

Automatic sorting machine


 

Comparison Between
Monocrystalline and Polycrystalline Solar Wafers

Feature

Monocrystalline Silicon

Polycrystalline Silicon

Crystal Structure

Single, continuous crystal structure

Multiple silicon crystals fused together

Color

Dark black or deep blue with rounded edges

Light to medium blue with square edges

Efficiency

Higher (typically 18–23%)

Lower (typically 15–18%)

Performance in Low Light

Better

Moderate

Temperature Tolerance

Better performance at high temperatures

Slightly more affected by heat

Material Waste in Production

More waste due to precise cutting of cylindrical ingots

Less waste, simpler cutting from blocks

Lifespan

25+ years (same as poly, but retains performance better)

25+ years

Cost

Higher

Lower

Space Efficiency

More power per square meter (ideal for limited roof space)

Less efficient use of space

Common Applications

Residential rooftops, commercial systems, space-constrained areas

Utility-scale, cost-sensitive projects

 

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