Pitched Roof Mounting System

Pitched Roof Mounting System

A pitched roof mounting system for solar panels typically consists of rails, clamps, and mounting feet that attach to the roof structure, securing the panels in place while allowing for proper ventilation and drainage. These systems are designed to be adaptable to various roof types (e.g., tile, metal, slate) and can be customized for different panel sizes and orientations.

Description

 

Key Components and Specifications:

Rails:

 

These provide the structural framework for attaching the solar panels. They can be made of aluminum or steel and are designed to handle wind and snow loads. 

Mounting Feet/Hooks:

 

These secure the rails to the roof structure, often using screws, clamps, or specialized hooks that fit under or around tiles. 

Clamps:  

 

These hold the solar panels to the rails, ensuring they are firmly attached and properly spaced

Material Compatibility:

 

The mounting system components should be compatible with the roof material (e.g., tile, metal sheeting, slate) to ensure proper installation and long-term durability.

Weather Resistance:

 

Components should be made of corrosion-resistant materials (e.g., aluminum, stainless steel) to withstand harsh weather conditions. 

Installation Considerations:

 

The system should be designed for easy and efficient installation, minimizing labor costs and potential roof damage. 

Code Compliance:

 

The system should meet relevant building codes and standards for solar panel installations. 

Specific types of pitched roof systems:

Tile Roof Mounting Systems:

 

Utilize tile hooks or specialized mounting feet that integrate with the tile pattern, often requiring no penetration through the tiles themselves. 

Metal Roof Mounting Systems:

 

Employ mounting feet that fasten directly to the roof sheeting or substructure, potentially using self-tapping screws or specialized clamps. 

Universal Systems:

 

Offer flexibility to accommodate various roof types and panel configurations, often using adjustable mounting feet and rails

Additional factors:

Roof Pitch:

 

The angle of the roof impacts the design of the mounting system and the type of components used. 

Snow and Wind Loads:

 

The system must be designed to withstand the specific snow and wind loads in the installation location. 

Grounding and Bonding:

 

Proper grounding and bonding of the system are essential for electrical safety. 

Lightning Protection:

 

Consider integrating lightning protection measures, especially for systems installed on taller buildings. 

 

Specification of Pitched Roof Mounting System

Item

Description / Specification

Mounting Type

Pitched Roof Mounting System

Roof Types Supported

Tile Roof, Metal Roof, Asphalt Shingle Roof

Tilt Angle

Depends on roof slope (typically 15°–45°), or tilt-adjustable frames

Mounting Orientation

Portrait / Landscape

Mounting Method

Rail-based mounting using roof hooks, clamps, or L-feet brackets

Structure Material

Aluminum Alloy (AL6005-T5)

Fasteners Material

Stainless Steel (SUS304)

Rail Type

Extruded aluminum rail with anodized finish

Panel Fixation

Mid-clamps and End-clamps

Installation Method

Roof-penetrating or non-penetrating depending on roof type

Wind Load Resistance

Up to 160 km/h (as per site conditions)

Snow Load Resistance

Up to 1.4 – 2.4 kN/m² (depending on roof location)

Waterproofing

EPDM rubber gaskets, flashing plates, or silicone sealant

Adjustability

Vertical and horizontal alignment adjustments supported

Fire Resistance

UL 2703, IEC 61730 certified components

Expected Lifespan

≥ 25 years

Compliance Standards

AS/NZS 1170, DIN 1055, UL 2703, JIS C8955

 

Examples of specifications for some types of Pitched Roof Mounting System

Galzed Tile Mounting System

Product Characteristics

Model No.

Galzed Tile Mounting System

Product Warranty

15 Years

Product System Overview

Type

Pitched Roof

Mounting System Arrangement

Rows

Panel Framing

Framed, Unframed

Panel Orientation

Portrait

Roof Types

Tile

Tilt Angle

0-45 °

Roof Pitch

160 km/h

Snow Load

1 kN/m2

General Data

System Dimension (L*W*H)

5950x1000x300 mm

Panel Width

1134 mm

Weight

30 kg/m2

Supporting Structure Materials

Aluminium, Stainless Steel

Small Parts Materials

Aluminium, Stainless Steel

 

Tile Roof Mounting System

Product Characteristics

Model No.

Tile Roof Mounting System

Product Warranty

10 Years

Product System Overview

Type

Pitched Roof

Mounting System Arrangement

Rows

Panel Framing

Framed, Unframed

Panel Orientation

Portrait, Landscape

Roof Types

Tile, Wooden, Seam Metal, Steel, Aluminium, Shingle Surface

Roof Pitch

0-60 °

Wind Load

216 km/h

Snow Load

1.4 kN/m2

General Data

Supporting Structure Materials

Aluminium

Small Parts Materials

Aluminium, Stainless Steel, Galvanized Steel

 

GS-Solar Roof Mounting System

Product Characteristics

Model No.

GS-Solar Roof Mounting System

Product Warranty

10 Years

Product System Overview

Type

Pitched Roof

Mounting System Arrangement

Rows

Panel Framing

Framed, Unframed

Panel Orientation

Portrait, Landscape

Roof Pitch

10-60 °

Wind Load

216 km/h

Snow Load

1.4 kN/m2

General Data

Supporting Structure Materials

Aluminium, Galvanized Steel

Small Parts Materials

Aluminium, Stainless Steel, Galvanized Steel

 

Metal Roof Solar Mounting System

Product Characteristics

Model No.

Metal Roof Solar Brackets

Product Warranty

15 Years

Product System Overview

Type

Pitched Roof

Mounting System Arrangement

Rows

Panel Framing

Framed, Unframed

Panel Orientation

Portrait, Landscape

Roof Types

Tile

Roof Pitch

0-30 °

Wind Load

216 km/h

Snow Load

2.4 kN/m2

General Data

Supporting Structure Materials

Aluminium, Stainless Steel

Small Parts Materials

Aluminium, Stainless Steel

 

Tile Roof Solar Mounting System

Product Characteristics

Model No.

Tile Roof Solar Mounting System

Product Warranty

10 Years

Product System Overview

Type

Pitched Roof

Mounting System Arrangement

Rows

Panel Framing

Framed, Unframed

Panel Orientation

Portrait, Landscape

Roof Types

Tile, Shingle Surface

Roof Pitch

0-60 °

Wind Load

216 km/h

Snow Load

1.4 kN/m2

General Data

Supporting Structure Materials

Aluminium

Small Parts Materials

Aluminium, Stainless Steel

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