Junction Box

Junction Box

The solar panel junction box is a key and essential component of a solar power unit. It houses the electrical connections and serves as the panel’s output interface, connecting the solar panel’s internal circuitry to external wiring, providing a secure and reliable interface for power output. Specifications include rated voltage, current, temperature range, and ingress protection (IP) rating. The enclosure materials are typically PPO/PPE, and the connectors are often MC4-compatible.

Description

General Specifications about Solar Junction  Box

Key Specifications

Rated Voltage: Typically 1500V DC, but can vary. 

Rated Current: Varies based on the solar panel’s output, often 10A, 15A, 20A, or 25A. 

Temperature Range: -40°C to +85°C or higher, depending on the application.

Ingress Protection (IP) Rating: IP65, IP67, or IP68, indicating protection against dust and water ingress.

Cable Size: Typically uses 4mm² (12AWG) stranded wire. 

Number of Diodes: May contain one or more diodes for bypass or blocking purposes. 

Connector Type: MC4 connectors are standard, but other compatible connectors may be used. 

Material: The enclosure is often made of PPO/PPE, offering good insulation and UV resistance. 

Functional Features:

Bypass Diodes: Protect against hotspot damage by allowing current to bypass shaded or damaged cells.

Weather Protection: Sealed to prevent ingress of water and dust.

Thermal Resistance: Withstands high temperatures generated during panel operation.

Important Considerations:

Current Rating: Choose a junction box with a rated current higher than the solar panel’s maximum output
current, including short-circuit current, to ensure safety and reliability. 

Environmental Conditions: Select a junction box with a suitable IP rating for the installation location’s climate (e.g., IP67 for areas with high humidity). 

Connection Method: Ensure the junction box’s connection method (e.g., clamping, soldering) is compatible with the solar panel’s wiring. 

 

Technical Specifications of a Solar Panel Junction Box (Common Specifications (

Typical specifications for a solar panel junction box (these values ​​may vary slightly depending on the manufacturer and model).

Parameter

Specification

Rated Voltage

1000 V DC / 1500 V DC

Rated Current

10 A – 20 A (depending on solar panel wattage)

Number of Diodes

3 (Bypass diodes for protection against shading effects)

Contact Resistance

≤ 0.5

Protection Class

IP65 / IP67 (Waterproof and dustproof)

Flame Class

UL94-V0 (Flame retardant)

Insulation Resistance

≥ 1000 MΩ (at 1000 V DC)

Cable Entry

2 or 3 cable glands (for +, −, and sometimes grounding)

Cable Size Compatibility

2.5 mm² / 4.0 mm² / 6.0 mm²

Connector Type

MC4-compatible or custom connectors

Temperature Range

-40°C to +85°C

Material (Housing)

High-quality PPO or PA (UV & weather-resistant plastic)

Mounting Method

Adhesive, Clips, or Screws (on the solar panel backsheet)

Standards Compliance

IEC 62790, UL 3730, TUV certified

 

Examples of specifications for some types of Junction Box

 

3Qxy Positive & Negative All-in-One Junction Box A2

 

Product Specifications

Rated Voltage

IEC 1500V/UL1500V

Rated Curren

IEC18A/UL18A

IEC20A/UL25A

IEC22A/UL30A

IEC25A/UL30A

IEC30A/UL30A

IEC32A/UL32A

IEC35A/UL35A

Glue Volume

1*7mL

Application Class

Class A

Temperature Range

-40 ~ +85

Protection Degree

IP68

TUV Certificate NO

R50510013, No.B 077362 0009 Rev.04

UL Certificate NO

E312223

Flame Class

5VA

 

3Q-M

 

Product Specifications

Rated Voltage

IEC 1500V/UL1500V

Rated Curren

IEC 20A/25A/30A

Glue Volume

3*8mL(approx.)

Application Class

Class A

Temperature Range

-40 ~ +85

Protection Degree

IP68

Size of Ribbons

Max.8mm

Size of Cables

4mm²/12AWG

TUV Certificate NO

R50510013, NO.B 007362 0009 Rev.03

UL Certificate NO

E312223

Flame Class

5VA

 

PV-SC1501

 

Product Specifications

Rated Voltage

1000VDC

Insulation Material

PPO

Connector

PV-SC01

Contact Material

Copper alloy,tin plated

Bonding mode

Silica gel

The bonding area

2000mm2

Connection Cable

A:2*0.3-1.5mm2      /    B:1*2.5-4mm2

Width Of Copper Ribbon

Up to 6mm

Protection Degree

IP65

Protection Class

ClassII

Flame Class

UL94-V0

Temperature Range

-40-+85

Waterproofing structure

O-ring Sea

Width Of Copper Ribbon

Up to 6mm

Connection Method

Soldering

Overall Dimension

79(65) *78(65*18mm

Connector

A: PV-SC01         /  B: NO

 

 

 

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